Are you searching for reliable Board Shorts Manufacturers USA to elevate your swimwear line? Choosing a custom booty shorts manufacturer in the USA boosts your design creativity. It also meets the growing demand for American-made products. When you choose board shorts made in the U.S., you join a market that values quality and skillful work.
Partnering with US manufacturers means you enjoy faster turnaround times, superior quality control, and sustainability compliance. This ensures that your products meet both customer expectations and environmental standards, while significantly minimizing supply chain risks.
Are you ready to elevate your brand with American-made swimwear? Discover how partnering with local manufacturers can set you apart in the competitive market. Don’t miss out on the chance to redefine your swimwear line—let’s dive deeper into what makes USA manufacturers a game-changer!
Table of Contents
Table of Comparison
| Brand | Year Founded | Headquarters | Key Features | Price Range | Rating |
|---|---|---|---|---|---|
| 1. Birdwell Beach Britches | 1961 | Santa Ana, CA | Handmade 2-ply nylon, lace-up design, surf heritage | 120–180 | ★★★★☆ |
| 2. Fair Harbor | 2014 | New York, NY | Recycled plastic bottles (12/pair), closed-loop recycling program | 60–85 | ★★★★★ |
| 3. Mack Weldon | 2012 | New York, NY | Quick-dry fabric, tech-beach hybrid, multiple sizes/patterns | 75–98 | ★★★★☆ |
| 4. Duvin Design Co. | 2013 | Florida | Retro styles, adjustable waistbands, quick-drying polyester | 50–80 | ★★★☆☆ |
| 5. Katin | 1954 | Surfside, CA | Canvas durability, surf heritage, handmade in USA | 100–150 | ★★★★☆ |
| 6. Vuori | 2015 | Encinitas, CA | 4-way stretch, recycled materials, reflective logos | 89–120 | ★★★★☆ |
| 7. Driftline | 2020s | San Diego, CA | 2-in-1 wetsuit-lined boardshorts (Drifties™), Shark Tank featured | 55–89 | ★★★★☆ |
| 8. Florence Marine X | 2010s | Oahu, HI | Bluesign®-certified recycled polyester, hydrodynamic design | 90–130 | ★★★★☆ |
| 9. Capelle Miami | 2010s | Miami, FL | Built-in chafe-free liners, inclusive sizing (up to 6XL) | 64–119 | ★★★☆☆ |
| 10. Outerknown | 2015 | Los Angeles, CA | Recycled fishing nets (NetPlus®), Kelly Slater collaboration | 120–150 | ★★★★★ |
1. Birdwell Beach Britches
Birdwell Beach Britches, established in 1961 in Santa Ana, California, is among the pioneering board shorts manufacturers USA. Carrie Birdwell Mann founded the company with a unique story. After a personal accident, she needed to create swimwear. With the help of her husband and son, they transformed their small house into a sewing workspace, initially focusing on alterations and women’s sportswear.
Key Milestones
- Birdwell picked up speed when Robert got a big order for 100 surf trunks every week in Huntington Beach.
- The brand was advertised in the early issues of Surfer Magazine, even before the magazine officially adopted the “Surfer” name.
- Their original logo prominently featured a large “B,” representing “Birdwell,” “Beach,” and “Britches.”
Product Features
Birdwell’s “Beach Britches” are made from a strong two-ply nylon. This unique material ensures high durability. The boardshorts come with a lace-up front fastening system, emphasizing a function-first design that you can rely on. Handmade in the USA, every product reflects Birdwell’s commitment to quality since 1961.
Birdwell calls itself “America’s Beach Brand.” It emphasizes lasting quality and classic style. Their motto, “Quality is still our Gimmick,” emphasizes their dedication to producing top-tier board shorts that meet your needs.
2. Fair Harbor
As a business seeking reliable board shorts manufacturers USA partners, Fair Harbor offers unparalleled value through its eco-conscious innovation and mission-driven approach.
Founded in 2014 by siblings Jake and Caroline Danehy, this New York brand offers high-performance swimwear. It focuses on sustainability, making it a top choice for retailers and distributors who want environmentally responsible options.
Why Partner with Fair Harbor?
Fair Harbor’s board shorts and swim trunks are crafted from recycled plastic bottles—each pair repurposes 12 bottles, directly reducing ocean and shoreline waste. Their signature fabric is soft and comfy. It dries quickly, thanks to the DWR (Durable Water Repellent) treatment.
Practical features like chafe-free liners, many pockets, and versatile 7” inseams ensure products cater to both active lifestyles and casual wear, appealing to a broad consumer base.
Sustainability as a Competitive Edge
- Closed-Loop Recycling Program: Customers can return any old swimsuit (not just Fair Harbor’s) for recycling, earning up to $25 in credits. Returned items are transformed into insulation or rugs via partner 2ReWear, minimizing landfill waste.
- Ethical Manufacturing: Their USA-designed products are produced in facilities across China, Peru, and Pakistan that prioritize fair wages, worker safety, and reduced environmental impact (e.g., minimizing water waste and emissions).
- Proven Demand: With over 18 million units sold, Fair Harbor’s market-tested designs resonate with eco-conscious shoppers, reducing inventory risks for retailers.
For board shorts manufacturers USA prioritizing both profit and planet, Fair Harbor delivers a scalable, values-driven partnership that meets modern consumer expectations.
Expert Opinion:
” Choose a Board Shorts Manufacturers USA, should be given priority advanced fabric technologies such as quick-dry, UV protection, and recycled materials to meet growing consumer demand for performance and sustainability.”
———— Sylvia Yang, Professional Women’s fashion clothing manufacturer
3. Mack Weldon
Mack Weldon is a top board shorts manufacturers USA. They are known for their high-performance swimwear. Their shorts combine a refined look with practical features, making them ideal for both water and casual settings.
Key Product Features
- Comfortable Fit: With an 8.75″ inseam, these board shorts offer a snug yet flexible fit. They are made from quick-dry fabrics, ensuring comfort whether you’re swimming or relaxing.
- Variety of Sizes: Mack Weldon provides options for waist sizes ranging from 30W to 44W, as well as various inseam lengths. This ensures that you can find a pair that fits your body perfectly.
- Color and Pattern Selection: Choose from a wide array of colors and patterns, including tropical prints like Leaf All Over Print and Ace Blue. Whether you prefer subtle or bold styles, there’s something for everyone.
- Functional Design: Many of their board shorts come with lined and unlined options, drawstring waists, and stretch materials to enhance your comfort and usability.
User Feedback
These board shorts are frequently praised for their “comfortable fit” and “stylish design.” They are recognized as versatile, suitable for activities beyond just swimming. Many users appreciate them as a tech beach hybrid, perfect for both beach outings and golf.
In conclusion, Mack Weldon combines functionality, comfort, and style in their board shorts, making them a top choice among board shorts manufacturers in the USA.
4. Duvin Design Co.
Duvin Design Co. stands out in the Board Shorts Manufacturers USA landscape as a stylish and reliable option for those seeking both comfort and trend. Founded in 2013 in Florida, Duvin has built a reputation as the internet’s go-to beach brand. Their board shorts are designed with vintage-inspired aesthetics, combining modern fits with high-quality fabrics.
Key Features of Duvin Board Shorts
- Durable Fabric: Made from 100% polyester, Duvin board shorts offer greatest comfort and durability.
- Athletic Fit: The shorts feature a boxer-brief fit liner with a 14.5″ out-seam and a 5″ inseam, ensuring both coverage and mobility for all activities.
- Adjustable Waistbands: Customize the fit and length to your preference with adjustable waistbands.
- Quick-Drying: These shorts dry fast, seamlessly transitioning from water to land activities without discomfort.
Duvin has many themed collections that include:
- Bold colorways
- Tie-dye patterns
- Animal prints
- Floral designs
Also, many styles feature matching cabana shirts for a complete look.
The brand offers a wide range of sizes, from XS to 2XL, accommodating waist sizes from 28 to 41 inches. Duvin’s swim shorts have been voted among the internet’s favorites, further enhancing their appeal.
Shopping Incentives
Enjoy free shipping on orders over $100 within the United States, making it easy to stock up on your favorite shorts and outfits.
As Duvin Design Co. expands, with offerings now available on sites like Sun Diego Boardshop, their nostalgic approach continues to resonate with customers, ensuring that their limited product runs remain in high demand.
5. Katin
Katin, established in 1954, is one of the leading board shorts manufacturers in the USA. This iconic brand originated in Surfside, California, as a boat cover business called Kanvas by Katin. Founded by Nancy and Walter Katin, it has become one of California’s oldest surf shops.
Walter “The Captain” Katin, known for his love of sailing, crafted the brand’s early products. Local surfer Corky Carroll wanted better swim shorts for surfing. So, Walter used strong boat canvas to make California’s first “surf trunks.””
Key Characteristics
- Durability: Katin is renowned for making exceptionally durable canvas swimwear. Their board shorts are designed to withstand the rigors of surfboard riding.
- Heritage: After Walter’s passing in 1967, Nancy Katin kept the brand alive, starting the annual Pro/Am Team Challenge in 1977, which became a prestigious event in the surfing community.
Brand Philosophy
Katin chose to stick with its traditional business model instead of engaging in aggressive marketing. They continued to sew surf trunks locally, selling through a network of loyal surf shops. This commitment to quality and craftsmanship has kept Katin’s reputation strong among board shorts manufacturers in the USA.
Katin’s nearly 70 years of experience ensure you are investing in a brand that values longevity and performance, making them a trusted choice for surf enthusiasts.
6. Vuori
Vuori is a leading name among board shorts manufacturers in the USA, celebrated for premium performance apparel. Vuori takes inspiration from California’s active coastal life. They blend fitness, surf, sport, and art in their designs.
Key Features:
- Versatile Use: Vuori boardshorts are perfect for a variety of activities, including hot yoga, running, surfing, and stand-up paddleboarding. They are tailored for versatility, ensuring you can transition from land to water effortlessly.
- High-Quality Materials: These shorts are made from 53% recycled polyester, 36% polyester, and 11% elastane. They wick moisture well and dry quickly. Plus, the 4-way stretch guarantees comfort during any movement.
- Comfortable Fit: The soft woven fabric features a relaxed fit with an 8.5″ inseam, available in sizes XS (28) to XXL (38-40).
Design Highlights
- An interior neoprene waistband enhances comfort during water activities and lounging.
- A zip pocket allows for secure storage of your essentials.
- The drawcord closure ensures an adjustable fit for all-day wear.
- A reflective logo adds an element of safety and visibility.
You can find the Infinity Boardshort priced around $89, as noted by Hansen Surfboards. Vuori’s blend of high-performance features and modern aesthetics makes it a favorite among board shorts manufacturers in the USA.
7. Driftline
For businesses seeking cutting-edge board shorts manufacturers USA partners, Driftline delivers a unique competitive edge through its patented, performance-driven designs tailored for transitional water conditions.
Performance Meets Versatility
Driftline’s boardshorts cater to a broad audience:
- Transitional Season Solution: Ideal for spring and fall conditions where traditional boardshorts are too cold and full wetsuits are impractical.
- Durability & Comfort: Quick-drying, abrasion-resistant fabrics paired with ergonomic designs ensure unrestricted movement during high-intensity activities.
- Stylish Appeal: Modern aesthetics appeal to both performance athletes and casual users, expanding your market reach.
Why Partner with Driftline?
Driftline’s flagship product, Drifties™, revolutionizes aquatic apparel with its 2-in-1 design: a 0.5mm neoprene liner seamlessly integrated into stylish, flexible boardshorts. This patented technology provides warmth and chafe protection in cooler waters while maintaining the lightweight feel of classic boardshorts.
For your customers—surfers, wakeboarders, kayakers, and swimmers—this means they can use their gear all year. It works in different temperatures, so they won’t need to change as often. The result? Enhanced athlete performance, extended wearability, and a compelling reason for consumers to choose your store over competitors.
8. Florence Marine X
Florence Marine X is a leading board shorts manufacturers USA. They are known for their high-performance and practical products. They use bluesign®-certified, recycled materials, making them an eco-friendly choice for serious surfers.
Key Features
- Materials: Boardshorts are made from quick-drying recycled polyester, ensuring both performance and sustainability.
- Design: The shorts feature ultra-minimalist designs with 4-way stretch and water-repellent finishes. Bonded waistbands reduce chafing, and scalloped hems offer maximum mobility.
- Leg Length: The standard Weld Boardshorts have a 17.5-inch outseam, shorter than the common 18-19 inches.
- Construction: They feature lightweight bonded construction and durable anchor points for extra longevity, enhancing comfort during prolonged use.
Florence Marine X emphasizes ergonomic design and hydrodynamic properties, making their board shorts ideal for tough ocean conditions. All products are tested thoroughly on the North Shore of Oahu. This ensures they can handle the toughest surf conditions.
Their boardshort collection is available direct-to-consumer through their website and select surf retailers. Florence Marine X is a top choice for serious surfers. It’s praised for its great fit and advanced materials.
9. Capelle Miami
Capelle Miami is a standout in the board shorts manufacturers USA landscape, known for its premium men’s swim trunks. Their flagship product, the Collins swim short, is celebrated for its innovative built-in liner. This liner is soft and supportive. It’s also chafe-free, giving you comfort on your water adventures.
Product Details
- Pricing: Swim shorts are typically priced at $119.00, with some on sale for $64.00.
- Location: You can visit their store at 172 NW 26th St, Miami, FL 33127.
- Hours: Store open Monday to Saturday from 10 a.m. to 5 p.m. and closed on Sundays.
Capelle Miami’s products focus on:
- Unique built-in liners—super soft, supportive, and 100% chafe-free.
- No mesh liners, prioritizing comfort.
- Size inclusivity with options from XS to 4XL, and select items up to 6XL.
You’ll find exclusive items like the Beta Mejia Edition in Blue and Green. There are also tailored shirts in many colors. Plus, check out themed collections like Wynwood Walls, Copacabana, and Capelle Clouds.
Additionally, Capelle Miami provides free express shipping on orders over $150 and offers free exchanges, making your shopping experience smoother and hassle-free.
10. Outerknown
Outerknown is a leading brand among board shorts manufacturers in the USA, co-founded by surf icon Kelly Slater. This brand stands out for its dedication to sustainability combined with stylish designs. Their products show a strong commitment to quality and care for the environment. This appeals to consumers who are mindful of their choices.
Key Products
- APEX Trunks: Directly influenced by Kelly Slater, these trunks blend performance with style.
- APEX Evolution: Launched in March 2025, this updated version features advancements that enhance comfort and durability.
- Merino Wool Boardshorts: A revolutionary offering made from 100% Australian Merino wool.
Outerknown is committed to sustainable practices. The APEX Evolution trunks are constructed from 90% recycled nylon, utilizing innovative NetPlus® material. This eco-friendly fabric is sourced from recycled fishing nets produced by Bureo.
Design Features
- The APEX Evolution trunks showcase:
- No-slip braided drawcords for a secure fit
- An improved waistband that offers comfort without bunching
- Reinforced seams for enhanced durability
- Eleven drainage holes in the back pocket, honoring Kelly Slater’s 11 World Titles
- A scalloped side design that provides extra freedom of movement
Kelly Slater praised these trunks. He said, “After three years of dialing in the details, these trunks are really impressive.” Big improvements.”
In conclusion, if you want the best board shorts manufacturers in the USA, check out Outerknown. They offer a great mix of style, quality, and sustainability.
Expert Opinion:
” When selecting Board Shorts Manufacturers USA, prioritize partners with proven experience in custom production runs, reliable communication, and the ability to scale quickly while maintaining consistent quality to ensure your brand’s growth and reputation.”
———— Ceng Anna, OEM and ODM clothing manufacturer
Conclusion
To sum up, the top 10 board shorts manufacturers USA provide a range of quality and innovative products. If you are looking to enhance your product line and elevate your brand prestige, consider partnering with these top manufacturers.
For custom clothing or various types of shorts, including custom booty shorts, you can also feel free to reach out to us at [email protected] or visit leelinecustom.com for the right solutions tailored to your business needs.
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1. What are the main advantages of partnering with Board Shorts Manufacturers USA for my swimwear brand?
Partnering with Board Shorts Manufacturers USA ensures faster turnaround times, superior quality control, and compliance with sustainability standards, helping your brand stand out in a competitive market.
2. How do Board Shorts Manufacturers USA address sustainability and eco-friendly practices?
Many Board Shorts Manufacturers USA incorporate recycled materials, closed-loop recycling programs, and ethical manufacturing processes to reduce environmental impact and meet modern consumer expectations.
3. Can Board Shorts Manufacturers USA accommodate custom designs and private label requests?
Yes, most Board Shorts Manufacturers USA offer custom production runs, private label services, and design collaboration to help brands create unique products tailored to their target audience.
4. What are the typical minimum order quantities (MOQs) when working with Board Shorts Manufacturers USA?
Minimum order quantities can vary, but Board Shorts Manufacturers USA often provide flexible MOQs to support both emerging brands and established retailers, making it easier to scale production as your business grows.
5. How do I evaluate the quality and reliability of Board Shorts Manufacturers USA before placing a large order?
To assess Board Shorts Manufacturers USA, review their client testimonials, request product samples, and verify their manufacturing certifications to ensure they meet your quality, communication, and delivery expectations.