Starter Guide for Choosing Your Right Custom Printed Dri Fit Shirts

Are you tired of uncomfortable Custom Printed Dri Fit Shirts that don’t meet your needs? You’re not alone. Many businesses and organizations struggle to find the perfect balance of comfort, durability, and customization. 

Whether you’re outfitting a sports team, promoting a business, or simply creating unique garments for an event, this guide is designed to help you navigate the process of selecting the perfect custom printed Dri Fit shirts, ensuring you make informed decisions that meet your needs and preferences.  Let’s find your ideal custom shirts!

Dri FIT printed

What are Dri-FIT Shirts?

Dri-FIT shirts are specialized athletic apparel made from high-performance, moisture-wicking fabric. This fabric is designed to pull sweat away from your skin to the outer surface of the garment, where it can evaporate quickly, keeping you dry and comfortable during physical activities. 

The unique composition of Dri-FIT shirts typically includes a blend of polyester and other synthetic fibers, which provides durability, flexibility, and a smooth texture. These shirts are engineered to enhance performance by regulating body temperature, reducing chafing, and offering a snug yet comfortable fit. Whether you’re an athlete, fitness enthusiast, or someone who values comfort in activewear, Dri-FIT shirts are a go-to choice for their superior functionality and style.

Understanding Printing Techniques

1. Screen Printing

Screen printing involves creating a stencil (or screen) and using it to apply layers of ink on the printing surface. This method is widely used for its vibrant colors and durability.


  • Vibrant Colors: Produces bright and opaque colors that stand out on the fabric.
  • Durability: The ink penetrates the fabric, resulting in long-lasting designs that withstand multiple washes.
  • Cost-Effective for Bulk Orders: Economical for large quantities, as the setup cost is spread over many items.


  • Setup Time: Requires significant setup time for creating screens, making it less ideal for small orders.
  • Limited Detail: Not suitable for highly detailed designs or photographs.
  • Not Ideal for Moisture-Wicking Fabrics: The thick ink can interfere with the moisture-wicking properties of Dri-FIT fabric.

2. Heat Transfer Printing

Heat transfer printing involves transferring a design from a special paper onto the fabric using heat and pressure. This method is popular for its versatility.


  • Versatile: Can reproduce complex designs, including photographs and multi-colored images.
  • Quick Setup: Faster setup compared to screen printing, ideal for smaller orders or customizations.
  • Good for Small Runs: Cost-effective for small quantities and one-off designs.


  • Durability: Designs may crack or peel over time, especially with frequent washing.
  • Texture: Transfers can create a noticeable texture on the fabric, which might affect the garment’s feel.
  • Heat Sensitivity: Not all Dri-FIT fabrics respond well to the high heat used in this process.

3. Sublimation Printing

Sublimation printing uses heat to transfer dye onto fabric, allowing the dye to become part of the fabric itself. This method is excellent for all-over prints.


  • Durability: The dye becomes part of the fabric, resulting in designs that won’t fade, crack, or peel.
  • Soft Feel: Maintains the fabric’s softness and moisture-wicking properties since there’s no added layer of ink.
  • Unlimited Colors: Ideal for complex, multi-colored designs and photographic images.


  • Fabric Limitation: Works best on polyester or polyester-coated fabrics, which might limit choices.
  • Color Limitation: Only works on light-colored fabrics, as the dye is transparent and does not cover dark colors well.
  • Higher Cost: Can be more expensive due to the specialized dyes and process.

4. Direct-to-Garment (DTG) Printing

DTG printing involves using specialized inkjet technology to print designs directly onto the fabric. This technique is known for its precision and quality.


  • High Detail: Capable of producing highly detailed and complex designs, including gradients and photographs.
  • Soft Feel: The ink is absorbed by the fabric, maintaining its softness and flexibility.
  • Quick Turnaround: Minimal setup time, making it suitable for small batches and one-off designs.


  • Durability: The print may not be as durable as screen printing, especially on heavily used garments.
  • Cost: More expensive for large orders compared to screen printing.
  • Fabric Compatibility: Works best on 100% cotton, but advancements are making it more effective on synthetic blends like Dri-FIT.

Choosing the Right Printing Method

1. Cost Considerations

Initial Setup Costs:

  • Screen Printing: High initial setup costs due to the creation of screens, making it cost-effective only for large orders.
  • Heat Transfer Printing: Lower setup costs, suitable for small to medium orders.
  • Sublimation Printing: Moderate setup costs but higher per-unit costs due to specialized dyes and equipment.
  • Direct-to-Garment (DTG) Printing: Low setup costs, ideal for small batches and one-off designs.

Per Unit Costs:

  • Screen Printing: Decreases significantly with larger quantities.
  • Heat Transfer Printing: Moderate per-unit cost, with variability depending on design complexity.
  • Sublimation Printing: Higher per-unit cost, especially for smaller runs.
  • DTG Printing: Higher per-unit cost for small orders, but cost-effective for detailed designs.

2. Order Size and Scalability

  • Screen Printing: Best for large orders due to the cost spread over many units. Less economical for small batches.
  • Heat Transfer Printing: Flexible for both small and medium orders, but not as scalable for large orders due to labor intensity.
  • Sublimation Printing: Suitable for small to medium orders, particularly where high-quality, full-color designs are needed.
  • DTG Printing: Ideal for small to medium orders, offering flexibility without significant setup time. Less scalable for very large orders.

3. Design Complexity and Color Requirements

  • Screen Printing: Limited to fewer colors per design due to the layering process. Best for simple, bold designs.
  • Heat Transfer Printing: Excellent for complex, multi-colored designs and photographic images.
  • Sublimation Printing: Capable of handling highly detailed, full-color designs without limitations on the number of colors.
  • DTG Printing: Excels in producing intricate and multi-colored designs, including gradients and photographic details.

Common Mistakes to Avoid

1. Choosing the Wrong Printing Method

Mistake: Selecting a printing method that is not suitable for Dri-FIT fabric or the complexity of your design.

How to Avoid:

  • Research Methods: Understand the strengths and limitations of each printing technique (screen printing, heat transfer, sublimation, DTG).
  • Consult Experts: Seek advice from printing professionals about the best method for your specific design and fabric.
  • Consider Fabric Properties: Ensure the chosen method maintains the moisture-wicking and breathability features of Dri-FIT fabric.

2. Ignoring Fabric Compatibility

Mistake: Using a printing method or design that doesn’t work well with Dri-FIT fabric, leading to poor adhesion or discomfort.

How to Avoid:

  • Check Compatibility: Confirm that the printing method and inks are compatible with synthetic fabrics like Dri-FIT.
  • Test Samples: Request sample prints on Dri-FIT fabric to ensure quality and compatibility before placing a large order.
  • Understand Fabric Behavior: Be aware of how Dri-FIT fabric reacts to heat and pressure to avoid damage during printing.

3. Overlooking Proofing Stages

Mistake: Failing to thoroughly review proofs, leading to errors in the final product.

How to Avoid:

  • Detailed Review: Carefully examine digital proofs for accuracy in color, placement, and size.
  • Request Physical Samples: If possible, ask for a physical sample to review the print quality and design on the actual fabric.
  • Seek Feedback: Get input from others to catch mistakes you might have missed and to confirm design preferences.

4. Neglecting Proper Care Instructions

Mistake: Not providing or following care instructions, which can lead to premature wear and damage to the prints.

How to Avoid:

  • Include Instructions: Provide clear care instructions with the shirts, highlighting how to wash, dry, and handle them to preserve the print and fabric.
  • Use Durable Printing Techniques: Choose printing methods known for their durability on synthetic fabrics to ensure longevity.


Choosing the right custom printed Dri Fit shirts involves considering material quality, design flexibility, and supplier reliability. Dri Fit shirts offer moisture-wicking properties, comfort, and durability, making them perfect for various events and branding needs.

If you also need superior customized products for your business, reach out to contact us with [email protected] for tailored solutions.